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Transformer
Calculator
& Configurator

Use the MGM Transformers Phase Calculator to the left to enter any two of kVA, volts, or amps and the tool solves the third. Or use the Configurator below to build a complete quote from phase, voltage, taps, temperature rise, K‑factor, and enclosure information.

MGM dry-type transformer

How to Use This Page

  1. Pick your mode. Use the Configurator to build a unit and generate a catalog code, or the Phase Calculator to solve kVA, volts, or amps.
  2. Select phase. Toggle single-phase or three-phase, and the formula and the √3 factor adjust automatically.
  3. Enter any two values (kVA, volts, amps) and the Phase Calculator returns the third, plus full-load current.
  4. Configure and quote. Add voltage taps, temperature rise, K-factor, and enclosure, then send the catalog code to our team for a quote.
Example — not an input

A finished catalog code looks like this:

HT112A3B2SH–HK0160LN03R
↓ which breaks down, position by position, as:
HT112A 3B2SH HK0160LN03R

Configurator

Your Catalog Code

HT

Unit Configuration

Continue to Quote →

Transformer Sizing Formulas (kVA, Amps & Voltage)

The calculator uses the standard relationships between power (kVA), voltage (V), and full-load current (amps).

Single-phase:
kVA = (V × A) ÷ 1000   Amps = (kVA × 1000) ÷ V

Three-phase:
kVA = (V × A × 1.732) ÷ 1000   Amps = (kVA × 1000) ÷ (V × 1.732)

Why √3 (1.732)? In a balanced three-phase system the three voltages are 120° apart, and line-to-line voltage equals √3 × line-to-neutral voltage.

Worked example. A 75 kVA three-phase unit at 480 V: 75 × 1000 ÷ (480 × 1.732) = 90.2 A. At 208 V the same 75 kVA draws 208 A.

kVA ↔ Amps ↔ kW Conversions

kVA and amps do not need power factor; kW and kVA do.

  • kVA → Amps (1φ): A = kVA × 1000 ÷ V
  • kVA → Amps (3φ): A = kVA × 1000 ÷ (1.732 × V)
  • Amps → kVA (1φ): kVA = A × V ÷ 1000
  • Amps → kVA (3φ): kVA = 1.732 × A × V ÷ 1000
  • kW → kVA: kVA = kW ÷ PF  ·  kVA → kW: kW = kVA × PF

Examples. 200 A at 240 V three-phase = 83 kVA. 70 kVA at 480 V three-phase = 84 A. 80 kW at 0.8 PF = 100 kVA.

ApplicationTypical PF
Data centers (AI/HPC)0.85–0.95
Industrial / motor loads0.70–0.90
Hospitals0.80–0.90
Resistive / heating~1.0

How to Size a Transformer

  • Identify the load — voltage and full-load current, or connected kW and power factor.
  • Calculate required kVA with the formula for your phase type.
  • Add headroom — size near 80% of capacity: divide minimum kVA by 0.8 (≈ +25%).
  • Round up to a standard kVA rating.
  • Account for the environment — temperature rise, K-factor, enclosure (NEMA) rating.

Example. A 400 A, 240 V three-phase service ≈ 166 kVA minimum → with headroom, a 225 kVA standard unit. Always confirm with a licensed engineer and the NEC.

Standard Transformer kVA Ratings

Single-phase: 1, 1.5, 3, 5, 7.5, 10, 15, 25, 37.5, 50, 75, 100, 167, 250, 333, 500 kVA

Three-phase: 3, 6, 9, 15, 30, 45, 75, 112.5, 150, 225, 300, 500, 750, 1000, 1500, 2000, 2500 kVA

MGM builds general-purpose, dry-type, K-factor, and custom units across this range — many in stock.

Full-Load Amps (FLA) Charts

Three-phase — A = kVA × 1000 ÷ (V × 1.732)

kVA208V240V480V600V
1541.636.118.014.4
3083.372.236.128.9
45124.9108.354.143.3
75208.2180.490.272.2
112.5312.3270.6135.3108.3
150416.4360.8180.4144.3
225624.5541.3270.6216.5
300832.7721.7360.8288.7
5001387.91202.8601.4481.1

Single-phase — A = kVA × 1000 ÷ V

kVA120V240V480V
541.720.810.4
15125.062.531.2
25208.3104.252.1
50416.7208.3104.2
75625.0312.5156.2
100833.3416.7208.3

Need full 600V-class and medium-voltage charts? Download our reference documents.

Transformer Overcurrent Protection (NEC 450.3)

For transformers rated 1000 V or less, NEC Table 450.3(B) sets the maximum overcurrent device rating as a percentage of rated full-load current. Simplified guidance:

Protection methodPrimarySecondary
Primary only (primary FLA ≥ 9 A)≤ 125%n/a
Primary & secondary (secondary FLA ≥ 9 A)≤ 250%≤ 125%
Primary only (primary FLA 2–9 A)≤ 167%n/a
Primary only (primary FLA < 2 A)≤ 300%n/a

Where 125% doesn’t match a standard device size, the next higher standard rating is permitted. Simplified summary — always size to the current NEC edition and your AHJ.

Fault Current & Impedance (%Z)

A transformer’s nameplate impedance (%Z) sets the available short-circuit current on the secondary:

Available fault current ≈ secondary FLA ÷ (%Z ÷ 100)

Example. A 500 kVA, 480 V unit (FLA 601 A) at 5% impedance delivers roughly 601 ÷ 0.05 = 12,000 A — size secondary breakers and conductors for that available fault current.

Single-Phase vs Three-Phase Transformers

Use single-phase mode for residential, light-commercial, and control-power loads; use three-phase mode for most industrial and commercial distribution.

At the same kVA and voltage, a three-phase unit draws lower current per line because of the √3 factor — which is why three-phase distribution is more efficient for larger loads.

Buck-Boost, Step-Up & Step-Down

A step-up transformer raises voltage (240 V → 480 V); a step-down lowers it (480 V → 208 V).

Buck-boost transformers make small corrections (typically 5–20%, e.g. 208 V → 240 V) and are sized by load amps and voltage change — far smaller and cheaper than an isolation transformer for minor adjustments.

Common corrections: 208→240 V, 240→208 V, 480→600 V. See our buck-boost transformers.

Transformer Terms & Definitions

  • kVA — apparent power (kilovolt-amperes); the capacity rating.
  • kW vs kVAR vs kVA — real, reactive, apparent power; kVA = √(kW² + kVAR²).
  • Power factor (PF) — kW ÷ kVA; how much current does work.
  • Full-load amps (FLA) — current drawn at rated kVA.
  • Impedance (%Z) — nameplate value that sets available fault current.
  • Taps — winding connections that fine-tune output voltage (e.g. ±2.5%).
  • Temperature rise — allowable winding temp above ambient (115 °C, 150 °C).
  • K-factor — rating for harmonic (non-linear) loads such as data-center and VFD loads.

More terms in our transformer glossary.

Frequently Asked Questions

Convert load voltage and current to kVA (kVA = V × A × 1.732 ÷ 1000 for three-phase), then round up to the next standard rating with about 25% headroom.
Size for roughly 80% loading: divide your calculated minimum kVA by 0.8 and round up to a standard size.
About 208 A at 208 V and 90 A at 480 V (three-phase). Use the calculator for any voltage.
About 69 A at 208 V and 30 A at 480 V (three-phase).
About 83 kVA at 240 V three-phase, or 48 kVA at 240 V single-phase.
A 400 A, 240 V three-phase load is about 166 kVA minimum — with headroom, a 225 kVA standard unit.
kVA is apparent power; kW is real power. kW = kVA × power factor. Transformers are rated in kVA.
Yes — toggle the phase before entering values and the formula switches automatically.
It returns standard engineering values for planning. Confirm final sizing and overcurrent protection with a licensed electrical engineer and the NEC.